How to Handle an Electric Vehicle Fire Safely Step by Step Guide
Overview:Learn how to handle an electric vehicle fire safely with a clear step by step guide. Understand EV fire risks evacuation rules and effective fire suppression methods.
Electric vehicles (EVs) are rapidly becoming part of everyday life. While EV technology is advancing quickly, lithium-ion battery fires remain a serious safety challenge for vehicle owners, parking facilities, fire departments, and fleet operators.
This guide explains how to handle an electric vehicle fire safely, step by step, using industry-recognized fire control methods, including the use of EV fire blankets.
Why Electric Vehicle Fires Are Different
Unlike internal combustion engine vehicles, EVs rely on lithium-ion battery packs, which behave very differently during a fire.
Key Characteristics of EV Battery Fires
Thermal runaway: Once a battery cell overheats, it can trigger a chain reaction.
Extremely high temperatures: EV battery fires can exceed 1,000°C (1,832°F).
Re-ignition risk: Fires can restart minutes or even hours after initial suppression.
Toxic smoke release: Burning batteries emit hazardous gases that pose serious health risks.
Because of these risks, EV fires require specialized handling and containment solutions.
Step 1: Identify an Electric Vehicle Fire Early
Early detection significantly reduces risk.
Warning Signs of an EV Fire
1. Unusual hissing or popping sounds from the vehicle
2. Smoke coming from the battery area or undercarriage
3. Strong chemical or burning odors
4. Rapid increase in vehicle temperature
Important: Never assume a small amount of smoke is harmless. EV battery incidents can escalate rapidly.
Step 2: Ensure Personal Safety and Evacuate the Area
Before attempting any fire control action:
1. Keep a safe distance from the vehicle
2. Evacuate all passengers immediately
3. Clear bystanders at least 15–20 meters (50–65 feet) away
4. Call emergency services as soon as possible
Your safety always comes first. EV fires are unpredictable and can intensify suddenly.
Step 3: Do NOT Rely Solely on Standard Fire Extinguishers
While fire extinguishers may help control surface flames, they typically:
1. Cannot cool the battery core
2. Do not prevent re-ignition
3. Are quickly depleted during EV fires
Fire extinguishers are support tools, not a complete solution for lithium battery fires.
Step 4: Use an EV Fire Blanket to Control the Fire
An EV fire blanket is one of the most effective tools for managing electric vehicle fires.
How an EV Fire Blanket Works
1. Covers the entire vehicle, isolating it from oxygen
2. Suppresses flames and sparks
3. Reduces heat radiation to surrounding areas
4. Helps contain toxic smoke
5. Minimizes the risk of fire spread and re-ignition
Unlike extinguishers, fire blankets focus on containment and control, which is critical for lithium battery incidents.
Step 5: Proper Deployment of an EV Fire Blanket
Step-by-Step Deployment
1. Position yourself upwind of the vehicle
2. Unfold the blanket completely
3. Cover the vehicle from front to back or side to side
4. Ensure the battery area is fully covered
5. Leave the blanket in place until authorities confirm it is safe
Notice: Do not remove the blanket too early. EV batteries may reignite if exposed.
Step 6: Monitor for Re-Ignition
Even after flames appear controlled:
1. Continue monitoring temperature
2. Keep the area restricted
3. Do not move the vehicle unless directed by professionals
EV fires may reignite hours later, which is why containment is essential.
EV Fire Blanket vs Fire Extinguisher:
Who Should Be Equipped with EV Fire Blankets?
EV fire blankets are increasingly adopted by:
1. Fire departments
2. Parking garages
3. Airports and ports
4. EV dealerships
5. Tow truck operators
6. Fleet and logistics companies
As EV adoption grows, preparedness becomes a necessity rather than an option.
Electric vehicle fires require knowledge, distance, and the right equipment. While traditional tools play a role, EV fire blankets provide a practical and effective method to control EV fires, reduce damage, and improve overall safety.
Professional EV Fire Blanket Solutions
We manufacture high-temperature fiberglass fire blankets specifically designed for electric vehicle fire containment.
1. OEM & private label available
2. Custom sizes for cars, SUVs, and commercial vehicles
3. Industrial-grade fiberglass fabrics
4. Designed for professional and industrial use
Contact us today to discuss EV fire safety solutions for your market, Request technical specifications or samples
Product recommend: Premium EV Fire Blanket
